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Main News Video monitoring of industrial scales

Video monitoring of industrial scales

29 February 2024

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Sometimes, ordinary video cameras are used to monitor weight, but this is not a very effective observation method. This process not only needs to be captured but also requires obtaining complete information about the weight being measured, the mass involved, and whether the scale was zeroed before weighing. It is more challenging to archive the entire weighing process in regular video recording and then find the necessary data in this footage.

Special-purpose surveillance systems are used with modern scales, which completely capture all movements in the frame and record the entire weighing process. This includes scale readings before or after weighing. Thus, if necessary, it is easy to find the necessary information about a particular load.

How is this done? The weighing date is entered into the program, where a complete list of loads for the day is immediately opened, indicating the time and weight. You find the required moment and review the recorded process. The whole action is designed to take 20 seconds.

Integration of Surveillance Systems with Scales

Any electronic scale with an interface for connection to a computer can be integrated with a surveillance system. Almost all scales are electronic: packing, laboratory, platform, and vehicle scales. Crane scales are an exception in this case. However, some crane scales cannot be connected to surveillance and accounting systems. Many scale manufacturers can use a radio channel module and connect to a computer.

Where are Scale and Surveillance Systems Used?

– Elevators are equipped with vehicle scales and laboratory moisture meters. If elevators are located far from the central office, the quality of control over product reception and delivery is significantly improved.

– Railway and truck scales are provided for receiving raw materials. Platform scales are used for weighing ferroalloys. All of them are integrated at metallurgical plants. Each section benefits from having scale and surveillance integration, as it is essential to see the exact date, time of loading, and what was loaded. High defect rates lead to losses for the enterprise.

– Round-the-clock control over overload at solid waste storage sites is ensured.

Scale control workers and security personnel are users who use the system. At the same time, the system provides each of them with specific data and functions necessary for their work.

Scale products on the enterprise are fertile ground for various fraudsters and thieves. They can engage in this activity for years, causing significant damage.

To make surveillance as effective as possible, we create a program that will detect all abnormal situations, such as:

– Weighing after the end of the workday.

– Scale readings exceeding the norm.

In the video, you can see who participated in the weighing procedure and what documents were prepared.

Surveillance is used for all types of weighing, from metallurgical plants to small laboratories. Most often, customers turn to us to install surveillance for railway, truck, warehouse, and crane scales. Most companies involved in scrap collection have reliable video surveillance in their arsenal.

We have extensive experience in process automation, and we can always advise on what equipment to install and how. Therefore, in this case, you need to contact our company, which is engaged in the sale and installation of any scales.


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